The first step is creating a pattern. Each pattern is then graded so our knitter knows exactly how much fabric needs to be knitted for each size and how the pieces will be joined. Alternatively, a completed pattern and size grade can be supplied to us by the client.
Secondly, the yarn type needs to be selected. Our yarn range includes poly/cotton, 100% cotton, wool/nylon, acrylic/wool or 100% acrylic. Other types of yarn are available depending on quantities and colour.
Before knitting can begin, we run the yarn through a process called respooling, where we remove any impurities and tiny lumps, known as slubs, that may have formed during its creation. This careful attention ensures that the yarn is smooth and ready for knitting.
Next, we use our custom-built software to create a digital program that translates the garment’s pattern such as text or images into precise instructions for our knitting machines to follow. This ensures every stitch is perfect.
A sample piece is knitted to ensure that the tension and design are correct before bulk production commences. Different yarns and even different colours of the same yarn may require tension adjustments.
With over 1000 needles, our computerised knitting machines work their magic, transforming yarn into fabric. Powered by 120 solar panels on our factory roof, we combine precision with sustainability.
Due to the knitting method, pieces need to be separated. A white thread indicating where pieces are joined needs to be removed. This process is called ‘splitting’.
Next, knitwear pieces are laid flat on an industrial vacuum steamer where the temperature rises to over 60 degrees and is then cooled. This process removes shrinkage from the garment and prepares it for cutting. We harvest rainwater to use in this steaming process, reducing our environmental impact. It’s one of the many ways we stay committed to sustainability while delivering the best quality.
Using rotary cutters and vertical fabric cutters, we cut large quantities of fabric with exact precision. Cutting in bulk saves time but also requires incredible accuracy—every piece has to match the pattern precisely so it fits together perfectly.
We have our own in-house embroidery machines that allow our customers to personalise and embellish their knitted garments. Embroidering garments in a panel form is easier than once the garment is made.
Highly skilled machinists using specialised machinery carefully join the pieces together, transforming individual parts into a whole. This is the stage where the garment truly takes shape, from a collection of parts to something you can wear.
For a perfect finish, knitted garments are then carefully pressed to flatten seams, edges and make them look smooth and presentable.
Finished garments are then quality checked to ensure they meet our standards, there are no defects and the garment is correct as per the customer’s order. Garments are then carefully packed into biodegradable bags reflecting our commitment to sustainability.
Once the garment is packed and ready, it’s sent off to be worn by our customer. What began with simple yarn ended with a commitment to quality, craftsmanship, and the environment. All made in Australia.